Home automation updated December 2020

Wall Switch for Shelly

A momentary wall switch that nobody sells, made by fitting micro switches behind the rocker arms of an Elko RS-16 — safe on 240 VAC with a diode, resistor and zener holding the switches inside their ratings.

I’ve search everywhere for a wall switch with 2 or 4 momentary spring loaded switches, but they don’t seem to exist, so decided to make my own. a DPST switch type (on)-Off-(on).
I use Elko RS-16 wall switches throughout my house, so had to find a way of modifying one and it turned out not to be too hard. The Elko switch uses rocker arms at the back that I could use to push on micro switches.
Adding a diode, resistor and a zener to limit voltage and current to within the micro switches max ratings, makes this work at mains 240VAC. The Sw inputs of the Shelly i3 that I use for this, only needs a tiny current relative to its L input and I suppose this goes for most other Shellys when powered from mains. So far, I’ve only used this with the i3, so when having two buttons, I need two i3’s. Unfortunately Shelly decided to make the i3 instead of an i4, wich in my opinion would have made a lot more sense.

The parts laid out: a diode, resistor and zener, four micro switches, the Elko rocker hardware, and the bare board silkscreened with NC/NO/COM pads on both sides

The only micro switches I found that are small enough, Omron D2MQ, are unfortunately quite expensive at around €2 a pc so total parts cost apr. €12, excluding the wall switch :-(.

The only micro switches I found that are small enough, Omron D2MQ, are unfortunately quite expensive at around €2 a pc so total parts cost apr. €12, excluding the wall switch :-(.

Assembled PCB with modified Elko switch rockers

Assembled PCB with modified Elko switch rockers

PCB made to snap into Elko socket

PCB made to snap into Elko socket

Screw terminals accessible

Screw terminals accessible

The finished board mounted in the Elko socket frame, seen from behind, with the red rocker arms sitting over the soldered switch pads

Two button version with 4 microswitches. For one button, only two micro switches are needed.

Two button version with 4 microswitches. For one button, only two micro switches are needed.

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